Zhiben RDC consists of 80 professionals: material technology experts, product design professions, industrial design experts, packaging design professionals and technology upgrade experts. They are command of equipment customization, mold design and manufacturing, and ID & MD.So far we have finished over 100 kinds of mold designs and products manufacture, and provide consumers and enterprises with innovative applications of environmentally friendly materials.
Details:Custom Designed Molded Pulp Products & Engineered Packaging Solutions For our custom designed molded pulp products, we use advanced 3D computer aided design (CAD) systems and Computer-Aided Engineering (CAE) system which enable us to produce precise visual images of molds and the parts produced by the mold. We utilize Solidworks for CAD, CAE and Adobe Photoshop/Illustrator for graphic interpretation. These state-of-the-art tools allow us to produce creative and innovative designs from initial concept through manufacturing. Every product we design is tailor-made for the specifications of the project. Everything, from initial design through prototyping and manufacturing, is customized for your specific needs.
After we have an approved design, we progress to prototyping the application. This process takes weeks to complete and deliver to our customer. It is at this time that the application can be tested and if necessary, any changes to the design can be made. After approval, we head into pilot run and then full scale manufacturing.
Manufacturing processes that require changing the molding tool or breaking the tool can lead to high production cost for the product. This can be solved by implementing CAE and rapid tooling techniques in production. The philosophy of rapid prototyping using CAE tooling requires a database to be created for generic pulp mold properties, all the properties such as wall thickness, height of structural unit etc. are inputs in the database. This helps the designer to identify the basic properties of a structural unit. Once the basic properties are known, a modular design approach can be implemented for production of the molded pulp packaging. The method is claimed to be better and more cost efficient than the conventional method of tooling processes for molded pulp packaging.
Whatever your project need, we won’t rest until your requirements are met.